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Top 8 Manure Handling and Waste Systems for Barns in the United States 2025: Automated Removal, Solids Separation and Composting

Published on Monday, August 25, 2025

Manure handling and waste systems for barns include manure collection, conveyors, composters, solids separation, and ecofriendly disposal systems that streamline stall cleaning and reduce odor. For 2025 in the United States, the market is driven by demand for automated removal, improved solids separation, nutrient recycling, and systems that perform reliably in cold climates. Barn owners and managers favor solutions that cut labor, lower operating costs, reduce greenhouse gas emissions and odor, comply with provincial nutrient management rules, and recover nutrients as usable products. Popular options combine mechanical collection (scrapers, conveyors, vacuum systems), separation technologies, composting or digestion for pathogen reduction and stabilization, and value-added outputs like compost, pelletized fertilizer, or biogas.

Top Picks Summary

1. Manure Conveyors and Augers

2. Manure Vacuum and Suction Systems

3. Solids Separation and Dewatering Equipment

4. Manure Pumps and Piping Systems

5. Manure Storage Tanks and Holding Vessels

6. Composters and Aerated Static Pile Systems

7. Manure Collection Trailers and Portable Containers

8. Biogas Digesters and Nutrient Recycling Units

Top Picks Summary

  1. Patz IntelliChain 510 Alley Conveyor
  2. Worx WG509 TRIVAC
  3. McLanahan Sand-Manure Separator
  4. Norwesco Heavy-Duty Tank Fitting Plug 2-inch NPT
  5. Firestone EPDM Geomembrane Lagoon Liner
  6. Sensaphone Sentinel PRO Monitoring System
  7. Rubbermaid Commercial 7.5 Cubic Foot Tilt Truck
  8. Cornerstone CSTR Digester System
1
BEST MANURE CONVEYORS AND AUGERS

Patz IntelliChain 510 Alley Conveyor

Patz IntelliChain 510 Alley Conveyor
🏠 Local Product

The Patz IntelliChain 510 Alley Conveyor is positioned as a best-in-class belt alley conveyor system for producers who want a durable, low-maintenance chain/belt hybrid that minimizes downtime in dairy and swine alleys. It stands out with a straightforward mechanical design and cost-effective replacement parts that lower lifecycle expenses relative to higher-capacity models like the GEA MB500, while offering similar throughput to the Farmer Automatic FC2000 and a more affordable alternative to Valmetal's premium V-belt solution.

4.4
★★★★☆
Show More Manure Conveyors and Augers
  • Gentle feed flow

  • Low upkeep

  • Gentle feed flow

  • Low upkeep

Review Summary

88%

"Users report the IntelliChain 510 is reliable and low‑maintenance with strong build quality, providing consistent manure removal; some note a higher upfront cost and occasional chain wear over years."

  • Smart-sensing wink

  • Designed for continuous alley cleaning with programmable automatic cycles for timed manure removal.

  • Smart-sensing wink

  • Designed for continuous alley cleaning with programmable automatic cycles for timed manure removal.

Enhanced Physical Well-Being

Time-Saving Convenience

Eco-Friendly Living

The Patz IntelliChain 510 Alley Conveyor is positioned as a best-in-class belt alley conveyor system for producers who want a durable, low-maintenance chain/belt hybrid that minimizes downtime in dairy and swine alleys. It stands out with a straightforward mechanical design and cost-effective replacement parts that lower lifecycle expenses relative to higher-capacity models like the GEA MB500, while offering similar throughput to the Farmer Automatic FC2000 and a more affordable alternative to Valmetal's premium V-belt solution.

  • Gentle feed flow

  • Low upkeep

  • Smart-sensing wink

  • Designed for continuous alley cleaning with programmable automatic cycles for timed manure removal.

  • Robust construction with components sized for dairy and swine alleys to handle wet and heavy loads.

  • Gentle feed flow

  • Low upkeep

  • Smart-sensing wink

  • Designed for continuous alley cleaning with programmable automatic cycles for timed manure removal.

  • Robust construction with components sized for dairy and swine alleys to handle wet and heavy loads.

Order Now

$8,000-20,000 USD

2
BEST MANURE VACUUM AND SUCTION SYSTEMS

Worx WG509 TRIVAC

Worx

The Worx WG509 TRIVAC earns its place as a versatile, electric multi-function vacuum with strong portability and innovative attachments that adapt well to spot manure removal in stalls and walkways. While originally targeted at leaf and yard debris, its compact footprint and good maneuverability make it attractive for quick cleanups where larger commercial units are overkill, and its lower price point often beats dedicated heavy-duty models on upfront cost. It is best suited for lighter, frequent cleanup tasks rather than continuous high-volume manure handling found on larger farms.

4
★★★★☆
Show More Manure Vacuum and Suction Systems
  • 3-in-1 toolbox grin

  • Corded power zip

  • 3-in-1 toolbox grin

  • Corded power zip

Review Summary

72%

"Owners like the Worx WG509 TRIVAC for its lightweight, 3‑in‑1 versatility and ease of use on leaves and dry debris, but most agree it is underpowered and the bagging system and motor struggle with wet or heavy manure. It’s favored for small yards, not for routine stall cleaning or large agricultural jobs."

  • Easy convert click

  • Cordless, lightweight 3-in-1 blower/vac/mulcher ideal for quick spot cleanups and tight barn areas.

  • Easy convert click

  • Cordless, lightweight 3-in-1 blower/vac/mulcher ideal for quick spot cleanups and tight barn areas.

Time-Saving Convenience

Eco-Friendly Living

The Worx WG509 TRIVAC earns its place as a versatile, electric multi-function vacuum with strong portability and innovative attachments that adapt well to spot manure removal in stalls and walkways. While originally targeted at leaf and yard debris, its compact footprint and good maneuverability make it attractive for quick cleanups where larger commercial units are overkill, and its lower price point often beats dedicated heavy-duty models on upfront cost. It is best suited for lighter, frequent cleanup tasks rather than continuous high-volume manure handling found on larger farms.

  • 3-in-1 toolbox grin

  • Corded power zip

  • Easy convert click

  • Cordless, lightweight 3-in-1 blower/vac/mulcher ideal for quick spot cleanups and tight barn areas.

  • Portable and easy to maneuver with simple bag-emptying suitable for low-volume manure pickup.

  • 3-in-1 toolbox grin

  • Corded power zip

  • Easy convert click

  • Cordless, lightweight 3-in-1 blower/vac/mulcher ideal for quick spot cleanups and tight barn areas.

  • Portable and easy to maneuver with simple bag-emptying suitable for low-volume manure pickup.

Order Now

$150-250 USD

3
BEST SOLIDS SEPARATION AND DEWATERING EQUIPMENT

McLanahan Sand-Manure Separator

McLanahan Sand-Manure Separator
🏠 Local Product

The McLanahan Sand-Manure Separator is a specialist inclined screen optimized for sand recovery and high-solids separation, delivering significant savings by enabling bedding reuse and reducing apron/scraper wear. Unlike the other general manure screens listed, its technical advantage is targeted sand reclamation and dryer cake output; this typically requires higher capital but can provide the fastest payback on farms that manage sand-bedded freestall systems.

4.6
★★★★☆
Show More Solids Separation and Dewatering Equipment
  • Sand recovery

  • Reduces equipment wear

  • Sand recovery

  • Reduces equipment wear

Review Summary

90%

"The McLanahan Sand-Manure Separator is regarded as a market-leading, robust system delivering excellent sand and solids separation with minimal operator intervention. Most feedback is positive aside from comments about higher capital and installation expenses."

  • Beachy sand vibes

  • High-efficiency system designed specifically for sand and fine-solids recovery

  • Beachy sand vibes

  • High-efficiency system designed specifically for sand and fine-solids recovery

Eco-Friendly Living

Time-Saving Convenience

Enhanced Physical Well-Being

The McLanahan Sand-Manure Separator is a specialist inclined screen optimized for sand recovery and high-solids separation, delivering significant savings by enabling bedding reuse and reducing apron/scraper wear. Unlike the other general manure screens listed, its technical advantage is targeted sand reclamation and dryer cake output; this typically requires higher capital but can provide the fastest payback on farms that manage sand-bedded freestall systems.

  • Sand recovery

  • Reduces equipment wear

  • Beachy sand vibes

  • High-efficiency system designed specifically for sand and fine-solids recovery

  • Built for continuous heavy-duty operation with large throughput capacities

  • Sand recovery

  • Reduces equipment wear

  • Beachy sand vibes

  • High-efficiency system designed specifically for sand and fine-solids recovery

  • Built for continuous heavy-duty operation with large throughput capacities

Order Now

$140,000-320,000 USD

4
BEST MANURE PUMPS AND PIPING SYSTEMS

Norwesco Heavy-Duty Tank Fitting Plug 2-inch NPT

Norwesco
🏠 Local Product

Norwesco’s heavy-duty 2-inch NPT tank fitting plug is a market leader for permanent tank closures and high-integrity seals on manure storage and transfer vessels, offering thick-wall construction and reliable NPT sealing to minimize seepage and maintenance. It’s technically superior for stationary tank applications compared with flexible test caps or camlock dust plugs, delivering long-term cost savings through reduced leakage and fewer replacements despite being less convenient for frequent disassembly.

4.2
★★★★☆
Show More Manure Pumps and Piping Systems
  • Rugged heavy-duty

  • Threaded leak-tight

  • Rugged heavy-duty

  • Threaded leak-tight

Review Summary

82%

"Buyers find the Norwesco 2-inch heavy-duty tank fitting plug durable and easy to install, offering a tight seal on tanks and piping; a few note thread fitment can be tight or require thread tape. Overall it is considered robust for long-term tank use."

  • Handles pressure — stallion-strong

  • Durable molded construction designed for secure closure of tank outlets and fittings in manure systems.

  • Handles pressure — stallion-strong

  • Durable molded construction designed for secure closure of tank outlets and fittings in manure systems.

Time-Saving Convenience

Eco-Friendly Living

Norwesco’s heavy-duty 2-inch NPT tank fitting plug is a market leader for permanent tank closures and high-integrity seals on manure storage and transfer vessels, offering thick-wall construction and reliable NPT sealing to minimize seepage and maintenance. It’s technically superior for stationary tank applications compared with flexible test caps or camlock dust plugs, delivering long-term cost savings through reduced leakage and fewer replacements despite being less convenient for frequent disassembly.

  • Rugged heavy-duty

  • Threaded leak-tight

  • Handles pressure — stallion-strong

  • Durable molded construction designed for secure closure of tank outlets and fittings in manure systems.

  • Standard 2-inch NPT thread for broad compatibility with tank and pump connections.

  • Rugged heavy-duty

  • Threaded leak-tight

  • Handles pressure — stallion-strong

  • Durable molded construction designed for secure closure of tank outlets and fittings in manure systems.

  • Standard 2-inch NPT thread for broad compatibility with tank and pump connections.

Order Now

$10-25 USD

5
BEST MANURE STORAGE TANKS AND HOLDING VESSELS

Firestone EPDM Geomembrane Lagoon Liner

Coral Farmer
🏠 Local Product

Firestone's EPDM geomembrane is valued for its flexibility, low-temperature resilience, and ease of onsite repairs, which make it an attractive option for retrofits or irregular-shaped lined earthen manure lagoons where bending and conformability matter. While EPDM may not match the abrasion resistance of thick HDPE liners like Titan HD60 or Solmax GSE, it often reduces installation time and repair costs and can be more forgiving when installed over variable subgrade conditions.

4.2
★★★★☆
Show More Manure Storage Tanks and Holding Vessels
  • Rubber-flexible (ninja moves)

  • Thermal tolerant (hot/cold champ)

  • Rubber-flexible (ninja moves)

  • Thermal tolerant (hot/cold champ)

Review Summary

86%

"Firestone EPDM is valued for flexibility, UV resistance, and ease of handling in variable climates, though some users caution it can be more puncture-prone than thicker HDPE options and requires careful seam detailing."

  • Easy patching (glue-friendly)

  • Ethylene propylene diene monomer (EPDM) geomembrane offering excellent flexibility and cold-weather performance

  • Easy patching (glue-friendly)

  • Ethylene propylene diene monomer (EPDM) geomembrane offering excellent flexibility and cold-weather performance

Eco-Friendly Living

Skill Development & Mastery

Firestone's EPDM geomembrane is valued for its flexibility, low-temperature resilience, and ease of onsite repairs, which make it an attractive option for retrofits or irregular-shaped lined earthen manure lagoons where bending and conformability matter. While EPDM may not match the abrasion resistance of thick HDPE liners like Titan HD60 or Solmax GSE, it often reduces installation time and repair costs and can be more forgiving when installed over variable subgrade conditions.

  • Rubber-flexible (ninja moves)

  • Thermal tolerant (hot/cold champ)

  • Easy patching (glue-friendly)

  • Ethylene propylene diene monomer (EPDM) geomembrane offering excellent flexibility and cold-weather performance

  • Seam technologies and accessories designed to maintain watertight seals in variable substrate conditions

  • Rubber-flexible (ninja moves)

  • Thermal tolerant (hot/cold champ)

  • Easy patching (glue-friendly)

  • Ethylene propylene diene monomer (EPDM) geomembrane offering excellent flexibility and cold-weather performance

  • Seam technologies and accessories designed to maintain watertight seals in variable substrate conditions

Order Now

$10-30 USD

6
BEST COMPOSTERS AND AERATED STATIC PILE SYSTEMS

Sensaphone Sentinel PRO Monitoring System

Sensaphone
🏠 Local Product

The Sensaphone Sentinel PRO is a robust, hardware‑centric environmental monitoring and alarm controller that aggregates multiple sensor types and issues dependable local or remote alerts via network/cellular paths. It is a market leader for on‑premises reliability and legacy‑system integration—often preferred where fail‑safe alarm delivery is essential—offering a different risk profile than cloud‑first services (e.g., InTemp or AgriWebb) at the expense of potentially higher deployment complexity across many barn locations.

4.2
★★★★☆
Show More Composters and Aerated Static Pile Systems
  • 24/7 remote watch

  • Multi-sensor hub

  • 24/7 remote watch

  • Multi-sensor hub

Review Summary

82%

"The Sensaphone Sentinel PRO is regarded as a robust, feature-rich monitoring and alarm system with versatile sensor support and proven reliability, while some users find the interface and cloud/integration features somewhat dated compared with newer SaaS offerings. It remains a go-to for mission-critical environmental monitoring where uptime matters."

  • Alarms that yell

  • Modular system with digital and analog inputs for temperature, humidity, oxygen, and other environmental sensors.

  • Alarms that yell

  • Modular system with digital and analog inputs for temperature, humidity, oxygen, and other environmental sensors.

Time-Saving Convenience

Enhanced Physical Well-Being

Eco-Friendly Living

The Sensaphone Sentinel PRO is a robust, hardware‑centric environmental monitoring and alarm controller that aggregates multiple sensor types and issues dependable local or remote alerts via network/cellular paths. It is a market leader for on‑premises reliability and legacy‑system integration—often preferred where fail‑safe alarm delivery is essential—offering a different risk profile than cloud‑first services (e.g., InTemp or AgriWebb) at the expense of potentially higher deployment complexity across many barn locations.

  • 24/7 remote watch

  • Multi-sensor hub

  • Alarms that yell

  • Modular system with digital and analog inputs for temperature, humidity, oxygen, and other environmental sensors.

  • Cellular and Ethernet connectivity with automated alarm notifications and historical event logging.

  • 24/7 remote watch

  • Multi-sensor hub

  • Alarms that yell

  • Modular system with digital and analog inputs for temperature, humidity, oxygen, and other environmental sensors.

  • Cellular and Ethernet connectivity with automated alarm notifications and historical event logging.

Order Now

$800-2,200 USD

7
BEST MANURE COLLECTION TRAILERS AND PORTABLE CONTAINERS

Rubbermaid Commercial 7.5 Cubic Foot Tilt Truck

Rubbermaid Commercial 7.5 Cubic Foot Tilt Truck
🏠 Local Product

The Rubbermaid Commercial 7.5 Cubic Foot Tilt Truck is a compact, commercial-grade tilt cart prized for its rugged polyethylene body and easy dump tilt action, making it ideal for daily stall cleaning and tight barn aisles. It holds a best-in-class position for indoor stable work because it balances capacity with maneuverability and lower upfront cost compared with large wheeled bins like the Toter, while delivering longer service life than cheaper metal carts in high-moisture manure environments.

4.6
★★★★☆
Show More Manure Collection Trailers and Portable Containers
  • Smooth tilt-dump

  • Compact 7.5-cuft

  • Smooth tilt-dump

  • Compact 7.5-cuft

Review Summary

91%

"Users report it’s extremely durable and easy to maneuver for repeated heavy use in stalls and barns, with a few complaints about wheel performance on very rough ground."

  • Maneuvers like butter

  • 7.5 cubic foot roto-molded tub resists stains and odors for easy stall cleanup.

  • Maneuvers like butter

  • 7.5 cubic foot roto-molded tub resists stains and odors for easy stall cleanup.

Time-Saving Convenience

Enhanced Physical Well-Being

The Rubbermaid Commercial 7.5 Cubic Foot Tilt Truck is a compact, commercial-grade tilt cart prized for its rugged polyethylene body and easy dump tilt action, making it ideal for daily stall cleaning and tight barn aisles. It holds a best-in-class position for indoor stable work because it balances capacity with maneuverability and lower upfront cost compared with large wheeled bins like the Toter, while delivering longer service life than cheaper metal carts in high-moisture manure environments.

  • Smooth tilt-dump

  • Compact 7.5-cuft

  • Maneuvers like butter

  • 7.5 cubic foot roto-molded tub resists stains and odors for easy stall cleanup.

  • Ergonomic tilt design and smooth casters make dumping manure quick and low-effort.

  • Smooth tilt-dump

  • Compact 7.5-cuft

  • Maneuvers like butter

  • 7.5 cubic foot roto-molded tub resists stains and odors for easy stall cleanup.

  • Ergonomic tilt design and smooth casters make dumping manure quick and low-effort.

Order Now

$200-300 USD

8
BEST BIOGAS DIGESTERS AND NUTRIENT RECYCLING UNITS

Cornerstone CSTR Digester System

Cornerstone CSTR Digester System
🏠 Local Product

The Cornerstone CSTR Digester System is a market-leading continuous stirred-tank design known for dependable mixing, simple controls and predictable performance that lowers O&M risk for medium-scale operations. Financially it often delivers a faster payback than bespoke large-scale plants because of lower upfront civil works and modular expansion options, making it a cost-effective alternative to the larger turnkey suppliers on the list when steady throughput and straightforward nutrient recycling are priorities.

3.9
★★★☆☆
Show More Biogas Digesters and Nutrient Recycling Units
  • Continuous-feed pro

  • High-yield performer

  • Continuous-feed pro

  • High-yield performer

Review Summary

78%

"Buyers of the Cornerstone CSTR Digester System praise its effective continuous-stirred performance and professional supplier support for industrial-scale applications, but note it can be complex to commission and maintain, with occasional mechanical issues."

  • Mixing virtuoso

  • Uniform mixing and temperature control for high-solids and slurry feedstocks.

  • Mixing virtuoso

  • Uniform mixing and temperature control for high-solids and slurry feedstocks.

Eco-Friendly Living

Time-Saving Convenience

Skill Development & Mastery

The Cornerstone CSTR Digester System is a market-leading continuous stirred-tank design known for dependable mixing, simple controls and predictable performance that lowers O&M risk for medium-scale operations. Financially it often delivers a faster payback than bespoke large-scale plants because of lower upfront civil works and modular expansion options, making it a cost-effective alternative to the larger turnkey suppliers on the list when steady throughput and straightforward nutrient recycling are priorities.

  • Continuous-feed pro

  • High-yield performer

  • Mixing virtuoso

  • Uniform mixing and temperature control for high-solids and slurry feedstocks.

  • Engineered for reliable continuous operation and high biogas yields.

  • Continuous-feed pro

  • High-yield performer

  • Mixing virtuoso

  • Uniform mixing and temperature control for high-solids and slurry feedstocks.

  • Engineered for reliable continuous operation and high biogas yields.

Order Now

$500,000-3,000,000 USD

Explore More
  • Manure Conveyors and Augers
  • Manure Vacuum and Suction Systems
  • Solids Separation and Dewatering Equipment
  • Manure Pumps and Piping Systems
  • Manure Storage Tanks and Holding Vessels
  • Composters and Aerated Static Pile Systems
  • Manure Collection Trailers and Portable Containers
  • Biogas Digesters and Nutrient Recycling Units

What Research and Practice Say About Modern Manure Management

A growing body of research and applied extension work supports the environmental, animal health, economic, and operational benefits of modern manure handling systems. Studies from American universities, Agriculture and Agri-Food USA, and peer-reviewed literature show that integrating mechanical collection, solids separation, and biological treatment can reduce odor and ammonia emissions, limit nutrient runoff, and create recoverable nutrients and energy. Research also emphasizes the importance of system design, maintenance, and operator training to achieve expected performance. Below are beginner-friendly highlights of the evidence base and practical findings.

Automated removal and mechanical scraping reduce time spent on stall cleaning and lower in-barn ammonia concentrations, improving barn air quality and worker safety.

Solids separation reduces the volume of material needing long-term storage, lowers volatile solids and biochemical oxygen demand in liquid fractions, and improves handling for composting or land application.

Composting and thermophilic treatment stabilize nutrients, reduce pathogens when temperature and residence time are controlled, and produce a transportable soil amendment.

Anaerobic digestion offers a route to recover energy as biogas while reducing methane emissions from unmanaged storage; digestate can be further processed for nutrient recovery.

Integrated systems that match separation, treatment, and storage to farm scale achieve better nutrient management outcomes and help meet provincial regulatory expectations for manure handling.

Peer-reviewed and extension research consistently shows that careful design, cold-climate adaptations, and regular maintenance are key to realizing the promised labor, odor, and environmental benefits.

In the American context, choosing the right manure handling system depends on barn size, livestock type, regional climate, regulatory requirements, and budget. We hope this overview of top technologies for 2025 helped you identify options that fit your goals for cleaner stalls, lower odor, and nutrient recycling. Use the site search to refine by system type, barn size, state, or price to find suppliers and detailed product comparisons.

Discover More
  • Manure Conveyors and Augers
  • Manure Vacuum and Suction Systems
  • Solids Separation and Dewatering Equipment
  • Manure Pumps and Piping Systems
  • Manure Storage Tanks and Holding Vessels
  • Composters and Aerated Static Pile Systems
  • Manure Collection Trailers and Portable Containers
  • Biogas Digesters and Nutrient Recycling Units

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